減速機(jī)的公稱傳動(dòng)比及額定輸入功率P1和額定輸出扭距T2
傳
動(dòng)
比
代
號(hào) |
公
稱
傳
動(dòng)
比 |
輸入
轉(zhuǎn)速
r/min |
中心距代號(hào) |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
中心距 |
63 |
80 |
100 |
125 |
140 |
160 |
180 |
200 |
225 |
250 |
280 |
315 |
355 |
400 |
450 |
500 |
型號(hào) |
CWU CWS CWO |
額定輸入功率P1(kw)、額定輸出扭矩T2(N·m) |
1 |
5 |
1500 |
P1
T2 |
3.500
107 |
6.388
180 |
10.39
295 |
25.22
730 |
—
— |
44.68
1300 |
—
— |
64.90
1900 |
—
— |
98.44
2900 |
—
— |
141.9
4200 |
—
— |
202.4
6000 |
—
— |
—
— |
1000 |
P1
T2 |
2.978
123 |
4.871
205 |
8.092
345 |
21.28
920 |
—
— |
35.59
1550 |
—
— |
53.68
2350 |
—
— |
91.75
4050 |
—
— |
135.7
6000 |
—
— |
193.6
8600 |
—
— |
—
— |
750 |
P1
T2 |
2.577
141 |
4.211
235 |
7.010
395 |
16.40
900 |
—
— |
27.73
1600 |
—
— |
43.06
2500 |
—
— |
78.56
4600 |
—
— |
126.4
7400 |
—
— |
185.9
11000 |
—
— |
—
— |
500 |
P1
T2 |
2.120
173 |
3.367
280 |
5.436
455 |
11.64
900 |
—
— |
19.81
1700 |
—
— |
31.23
2700 |
—
— |
56.14
4900 |
—
— |
104.2
9150 |
—
— |
169.4
15000 |
—
— |
—
— |
2 |
6.3 |
1500 |
P1
T2 |
3.198
114 |
5.505
200 |
9.258
340 |
21.37
800 |
27.51
960 |
38.40
1450 |
48.46
1700 |
55.38
2100 |
69.18
2450 |
83.77
3200 |
102.5
3650 |
121.7
4670 |
150.5
5370 |
137.8
7500 |
—
— |
—
— |
1000 |
P1
T2 |
2.422
127 |
4.331
235 |
7.141
390 |
17.96
1000 |
24.97
1300 |
31.03
1750 |
43.85
2300 |
49.95
2750 |
64.08
3400 |
78.53
4500 |
95.58
5100 |
114.4
6580 |
145.3
7770 |
172.5
10500 |
—
— |
189.9
12000 |
750 |
P1
T2 |
2.090
146 |
3.594
260 |
6.138
445 |
14.22
1050 |
19.57
1350 |
24.73
1850 |
34.50
2400 |
37.27
2800 |
56.05
4000 |
69.81
5300 |
88.76
6300 |
107.2
8200 |
134.8
9590 |
166.5
13500 |
—
— |
183.9
15500 |
500 |
P1
T2 |
1.706
176 |
2.955
315 |
4.829
520 |
10.47
1150 |
13.65
1400 |
17.08
1900 |
24.62
2550 |
26.64
3000 |
41.03
4300 |
50.37
5700 |
67.32
7100 |
83.58
9540 |
112.5
11990 |
148.1
18000 |
—
— |
162.7
20500 |
3 |
8 |
1500 |
P1
T2 |
2.932
127 |
4.866
230 |
7.628
365 |
17.01
830 |
24.25
1050 |
28.44
1450 |
43.51
1900 |
48.25
2400 |
61.38
2700 |
73.84
3700 |
91.68
4050 |
113.6
5720 |
136.0
6040 |
166.1
8400 |
—
— |
—
— |
1000 |
P1
T2 |
2.255
146 |
3.908
275 |
6.144
440 |
13.55
990 |
21.70
1400 |
24.95
1990 |
39.10
2550 |
43.65
3250 |
56.13
3700 |
67.78
5100 |
84.52
5600 |
104.8
7910 |
126.7
8440 |
158.2
1200 |
174.1
12500 |
—
— |
750 |
P1
T2 |
1.962
168 |
3.334
310 |
5.289
500 |
12.93
1250 |
16.96
1450 |
21.31
2150 |
30.67
2650 |
35.01
3450 |
50.44
4400 |
62.32
6200 |
77.46
6800 |
95.18
9540 |
114.0
10070 |
148.9
15000 |
162.4
15500 |
—
— |
500 |
P1
T2 |
1.647
209 |
2.714
375 |
4.183
590 |
9.322
1350 |
12.25
1550 |
15.42
2300 |
21.93
2800 |
25.38
3700 |
35.91
4650 |
44.70
6600 |
61.33
8000 |
79.99
11920 |
101.7
13420 |
129.6
19500 |
147.3
21000 |
—
— |
4 |
10 |
1500 |
P1
T2 |
2.340
132 |
4.056
235 |
6.626
390 |
14.16
850 |
17.30
1050 |
24.50
1500 |
32.10
1850 |
42.10
2600 |
50.79
3250 |
59.13
3800 |
73.68
4750 |
94.55
5910 |
140.2
7480 |
146.2
9200 |
—
— |
—
— |
1000 |
P1
T2 |
1.800
150 |
3.250
275 |
5.132
450 |
12.78
1150 |
16.05
1450 |
21.96
2000 |
28.62
2450 |
37.06
3400 |
43.94
4200 |
51.10
4900 |
64.39
6200 |
87.71
8200 |
11.24
10550 |
138.1
13000 |
162.2
14500 |
176.0
16500 |
750 |
P1
T2 |
1.594
170 |
2.729
310 |
4.401
510 |
10.54
1250 |
12.95
1550 |
17.41
2100 |
23.73
2700 |
28.83
3500 |
35.14
4450 |
46.40
5900 |
57.94
7400 |
80.74
10010 |
100.2
12470 |
132.0
16500 |
156.0
18500 |
164.1
20500 |
500 |
P1
T2 |
1.272
209 |
2.203
370 |
3.542
610 |
7.714
1350 |
9.355
1650 |
12.88
2300 |
16.96
2850 |
20.87
3750 |
26.401
4960 |
35.62
6700 |
45.57
8600 |
64.70
11920 |
82.81
15340 |
118.1
22000 |
137.8
24500 |
147.4
27500 |
5 |
12.5 |
1500 |
P1
T2 |
2.036
137 |
3.534
240 |
5.579
385 |
11.27
800 |
14.74
1000 |
19.32
1400 |
25.36
1800 |
32.62
2450 |
42.61
3050 |
52.23
3850 |
71.95
5200 |
79.91
6100 |
105.1
8050 |
130.4
10000 |
—
— |
—
— |
1000 |
P1
T2 |
1.594
159 |
2.840
285 |
4.465
460 |
9.919
1050 |
13.37
1350 |
17.63
1900 |
23.21
2450 |
29.04
3250 |
38.43
4100 |
47.23
5200 |
66.84
7200 |
73.88
8300 |
96.65
11030 |
127.1
14500 |
152.5
17000 |
183.3
20500 |
750 |
P1
T2 |
1.370
182 |
2.432
325 |
3.977
540 |
8.946
1250 |
11.91
1600 |
15.38
2200 |
21.05
2950 |
24.93
3700 |
35.26
5000 |
44.42
6500 |
62.16
8900 |
69.26
10500 |
91.39
13900 |
118.3
18000 |
141.2
21000 |
174.3
26000 |
500 |
P1
T2 |
1.126
223 |
1.967
390 |
3.121
630 |
6.794
1400 |
9.104
1800 |
11.16
2350 |
16.00
3300 |
17.60
3850 |
27.75
5800 |
32.91
7100 |
45.05
9500 |
55.40
12400 |
76.37
17200 |
101.3
23000 |
126.2
28000 |
157.3
35000 |
6 |
16 |
1500 |
P1
T2 |
1.728
137 |
3.019
250 |
4.930
415 |
11.06
960 |
13.63
1200 |
19.62
1750 |
23.11
2200 |
33.22
3000 |
39.52
3700 |
46.71
4250 |
57.25
5400 |
77.70
7150 |
94.45
8920 |
124.2
11500 |
—
— |
—
— |
1000 |
P1
T2 |
1.359
159 |
2.375
290 |
3.820
480 |
9.651
1250 |
12.26
1600 |
16.27
2150 |
19.81
2800 |
25.78
3450 |
30.89
4300 |
41.99
5700 |
51.16
7200 |
72.91
10020 |
86.88
11990 |
115.4
16000 |
127.4
18000 |
151.4
21500 |
750 |
P1
T2 |
1.170
182 |
2.023
325 |
3.326
550 |
7.871
1350 |
9.877
1700 |
12.97
2250 |
15.60
2900 |
20.64
3650 |
26.61
4900 |
37.26
6700 |
45.01
8400 |
65.59
11920 |
83.95
15340 |
106.4
19500 |
122.6
23000 |
142.9
27000 |
500 |
P1
T2 |
0.963
223 |
1.664
400 |
2.661
650 |
5.677
1400 |
6.930
1750 |
9.124
2350 |
11.397
3150 |
14.868
3900 |
18.69
5100 |
27.11
7200 |
33.09
9100 |
47.75
12880 |
61.95
16780 |
86.09
23500 |
109.3
30500 |
128.2
36000 |
傳
動(dòng)
比
代
號(hào) |
公
稱
傳
動(dòng)
比 |
輸入
轉(zhuǎn)速 n
r/min |
中心距
代號(hào) |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
中心距 |
63 |
80 |
100 |
125 |
140 |
160 |
180 |
200 |
225 |
250 |
280 |
315 |
355 |
400 |
450 |
500 |
型號(hào) |
CWU CWS CWO |
額定輸入功率P1(kw)、額定輸出扭矩T2(N·m) |
7 |
20 |
1500 |
P1
T2 |
1.677
164 |
2.680
285 |
4.210
455 |
8.592
970 |
11.05
1200 |
15.12
1750 |
19.39
2150 |
24.97
2950 |
31.94
3600 |
41.91
5000 |
51.71
5900 |
62.42
7540 |
80.82
9300 |
98.76
12000 |
—
— |
—
— |
1000 |
P1
T2 |
1.329
191 |
2.094
330 |
2.121
540 |
7.77
1250 |
9.301
1500 |
13.05
2250 |
16.70
2750 |
21.97
3850 |
27.088
4550 |
37.65
6700 |
46.95
8000 |
58.25
10490 |
75.23
12950 |
90.42
16500 |
120.8
22000 |
142.0
26000 |
750 |
P1
T2 |
1.147
219 |
1.825
380 |
2.957
630 |
6.915
1500 |
8.694
1850 |
11.45
2600 |
14.75
3200 |
18.14
4200 |
24.38
5400 |
34.87
8200 |
43.07
9700 |
52.03
12400 |
69.41
15820 |
83.01
20000 |
113.6
27500 |
131.5
32000 |
500 |
P1
T2 |
0.873
246 |
1.466
450 |
2.278
710 |
5.241
1650 |
6.478
2000 |
8.613
2850 |
10.81
3450 |
13.18
4500 |
18.06
5900 |
25.45
8800 |
31.64
10500 |
40.69
14310 |
54.29
18220 |
72.97
26000 |
99.09
35500 |
118.1
42500 |
8 |
25 |
1500 |
P1
T2 |
1.205
141 |
2.152
275 |
3.531
445 |
6.526
890 |
8.323
1150 |
11.82
1600 |
14.19
2050 |
18.38
2650 |
22.32
3300 |
30.80
4500 |
38.03
5600 |
51.46
7340 |
67.70
10070 |
83.69
12500 |
—
— |
—
— |
1000 |
P1
T2 |
1.012
178 |
1.778
340 |
2.896
540 |
5.332
1100 |
6.796
1400 |
10.42
2100 |
12.09
2600 |
16.44
3500 |
19.86
4350 |
27.53
6000 |
35.05
7700 |
44.90
9540 |
60.58
13420 |
74.13
16500 |
90.13
20500 |
91.70
20500 |
750 |
P1
T2 |
0.824
191 |
1.516
380 |
2.340
590 |
4.877
1300 |
6.108
1650 |
9.484
2500 |
11.129
3150 |
14.76
4150 |
17.95
5200 |
25.08
7200 |
31.69
9200 |
42.47
11920 |
57.17
16780 |
69.46
20500 |
84.46
25500 |
85.55
25500 |
500 |
P1
T2 |
0.600
205 |
1.164
435 |
1.836
670 |
3.575
1400 |
4.403
1750 |
6.831
2650 |
8.050
3350 |
11.65
4800 |
14.05
6000 |
20.11
8500 |
25.81
11000 |
35.78
14780 |
46.72
20140 |
60.79
26500 |
74.00
33000 |
78.62
34500 |
9 |
31.5 |
1500 |
P1
T2 |
1.054
146 |
1.809
260 |
2.901
430 |
7.208
1100 |
8.413
1350 |
12.14
2000 |
14.47
2550 |
21.53
3600 |
24.69
4300 |
28.73
4900 |
35.02
6200 |
50.41
8780 |
65.58
11500 |
—
— |
—
— |
—
— |
1000 |
P1
T2 |
0.829
168 |
1.445
305 |
2.285
510 |
5.730
1300 |
6.738
1600 |
9.325
2250 |
11.13
2900 |
16.47
3700 |
18.48
4800 |
25.65
6500 |
30.75
8100 |
46.24
11920 |
58.96
15340 |
74.43
19500 |
95.59
26000 |
117.0
33000 |
750 |
P1
T2 |
0.689
187 |
1.223
340 |
1.973
570 |
4.548
1350 |
5.473
1700 |
7.469
2350 |
8.868
3000 |
11.95
3850 |
14.91
5000 |
21.21
7000 |
25.35
8800 |
36.44
12400 |
48.81
16780 |
68.04
23500 |
82.46
29500 |
109.0
40500 |
500 |
P1
T2 |
0.581
228 |
1.021
410 |
1.588
670 |
3.284
1400 |
3.879
1750 |
5.332
2450 |
6.568
3250 |
8.700
4100 |
10.93
5400 |
15.30
7400 |
18.47
9300 |
26.79
13350 |
34.13
17260 |
48.87
25000 |
60.39
32000 |
79.15
43500 |
10 |
40 |
1500 |
P1
T2 |
1.015
173 |
1.634
300 |
2.559
485 |
5.451
1100 |
6.917
1350 |
9.506
2000 |
11.77
2450 |
15.87
3450 |
20.10
4300 |
26.95
6000 |
33.33
7100 |
40.55
9160 |
55.49
11990 |
67.48
15500 |
—
— |
—
— |
1000 |
P1
T2 |
0.780
196 |
1.277
345 |
2.087
590 |
4.670
1400 |
5.889
1700 |
8.384
2600 |
10.35
3150 |
13.24
4200 |
17.18
5400 |
22.99
7800 |
29.94
9400 |
37.26
12400 |
49.51
15820 |
63.11
21500 |
81.63
28000 |
99.56
34500 |
750 |
P1
T2 |
0.704
228 |
1.095
390 |
1.812
670 |
4.159
1600 |
5.222
1950 |
6.691
2200 |
8.296
3300 |
10.709
4450 |
14.08
5800 |
19.78
8500 |
24.15
10000 |
32.39
14310 |
40.79
17260 |
57.84
26000 |
74.94
34000 |
93.04
42500 |
500 |
P1
T2 |
0.554
259 |
0.884
455 |
1.387
730 |
3.053
1700 |
3.770
2050 |
4.984
2900 |
6.147
3550 |
7.662
4650 |
10.48
6300 |
14.46
9000 |
18.34
11000 |
23.85
15260 |
30.06
18700 |
44.58
29500 |
56.40
37500 |
70.53
47500 |
11 |
50 |
1500 |
P1
T2 |
0.787
159 |
1.430
310 |
2.182
480 |
4.226
990 |
5.339
1300 |
7.295
1800 |
8.872
2300 |
12.07
3100 |
14.44
3900 |
20.33
5300 |
25.42
6900 |
32.07
8580 |
43.13
11990 |
53.65
15000 |
—
— |
—
— |
1000 |
P1
T2 |
0.641
191 |
1.144
360 |
1.787
570 |
3.606
1250 |
4.439
1600 |
6.441
2350 |
7.795
3000 |
10.48
4000 |
13.36
5300 |
18.10
7000 |
22.34
9000 |
29.83
11920 |
39.61
16300 |
49.63
20500 |
61.38
26000 |
65.33
28000 |
750 |
P1
T2 |
0.525
205 |
0.966
405 |
1.511
640 |
3.221
1450 |
3.839
1800 |
5.829
2750 |
6.992
3500 |
9.088
4450 |
11.38
5900 |
16.18
8200 |
20.76
11000 |
27.24
14300 |
36.30
19600 |
45.94
25000 |
57.13
32000 |
60.92
34500 |
500 |
P1
T2 |
0.395
223 |
0.730
455 |
|
2.300
1500 |
2.803
1900 |
4.326
2950 |
5.131
3700 |
6.790
4850 |
8.235
6200 |
12.61
9200 |
15.77
12000 |
21.44
16220 |
28.74
22530 |
38.14
30500 |
47.08
39000 |
54.19
45500 |
12 |
63 |
1500 |
P1
T2 |
—
— |
1.175
280 |
1.782
450 |
3.332
890 |
4.452
1200 |
5.650
1650 |
7.709
2250 |
9.966
3000 |
13.17
3900 |
15.31
4600 |
20.20
6100 |
25.06
7820 |
33.84
10550 |
45.41
1450 |
—
— |
—
— |
1000 |
P1
T2 |
—
— |
0.865
300 |
1.402
510 |
2.488
970 |
3.394
1350 |
4.22
1800 |
6.359
2750 |
7.787
3400 |
11.57
5000 |
13.39
5900 |
20.37
8100 |
22.77
10490 |
31.32
14380 |
42.56
20000 |
50.59
24000 |
64.58
31000 |
750 |
P1
T2 |
—
— |
0.709
325 |
1.152
550 |
2.147
1100 |
2.889
1500 |
3.691
2050 |
5.141
2900 |
6.825
3900 |
9.659
5500 |
11.60
6700 |
15.45
9100 |
20.40
12400 |
29.52
17740 |
37.78
23500 |
47.20
29500 |
59.58
38000 |
500 |
P1
T2 |
—
— |
0.574
390 |
0.900
630 |
1.701
1250 |
2.281
1700 |
2.878
2300 |
4.251
3400 |
5.302
4400 |
7.260
6000 |
8.564
7200 |
11.85
10000 |
15.84
13830 |
21.75
19180 |
28.77
26000 |
35.93
33000 |
46.28
43500 |
減速機(jī)的安裝、使用與維護(hù)
1.減速器的主動(dòng)軸直接與電機(jī)聯(lián)結(jié)時(shí)推薦采用彈性聯(lián)軸器,減速器被動(dòng)軸直接與工作機(jī)聯(lián)結(jié)時(shí)推薦采用齒式聯(lián)軸器或其他非剛性聯(lián)軸器。
2.減速器的主動(dòng)軸線和被動(dòng)軸線與聯(lián)接部分的軸線保證同心,其誤差不得大于所用聯(lián)軸器的允許值。
3.減速器安裝使用時(shí)手轉(zhuǎn)動(dòng)必須靈活,無卡住現(xiàn)象,蝸桿軸承和蝸輪軸承的軸向間隙應(yīng)符合技術(shù)要求的規(guī)定。
4.安裝好減速器在正式使用前,應(yīng)進(jìn)行空載及部分額定載荷間歇運(yùn)轉(zhuǎn)各1~3小時(shí)后方可正式運(yùn)轉(zhuǎn),運(yùn)轉(zhuǎn)應(yīng)平穩(wěn)無沖擊,無異常振動(dòng)和噪聲及漏油等現(xiàn)象,最高油溫不得超過85℃如發(fā)現(xiàn)故障應(yīng)及時(shí)排除。
5.減速器的潤(rùn)滑
a、蝸桿蝸輪嚙合一般采用浸油潤(rùn)滑,浸油深度,對(duì)蝸桿在蝸輪之下為蝸桿全齒高:對(duì)蝸桿在蝸輪之上和之側(cè)的為蝸輪外徑1/3。
b、減速器推薦采用蘭煉33#潤(rùn)滑油。
c、減速器的潤(rùn)滑油油量按油標(biāo)加注,并參照下表所列油量備油。
中心距a(mm) |
80 |
100 |
125 |
140 |
160 |
180 |
200 |
225 |
250 |
280 |
315 |
355 |
400 |
450 |
500 |
油量(L) |
1.5 |
2.6 |
4.5 |
6 |
8.5 |
12 |
15 |
20 |
26 |
35 |
48 |
63 |
82 |
112 |
150 |
d、潤(rùn)滑油的更換 新減速器(或新更換蝸桿付)第一次使用時(shí),當(dāng)運(yùn)轉(zhuǎn)7—14天后須更換新油。在以后的使用中定期檢查油的質(zhì)量,對(duì)于混入雜質(zhì)或老化變質(zhì)的油必須隨時(shí)更換。但一般情況下,對(duì)于長(zhǎng)期連續(xù)工作的減速器,須每2—3個(gè)月?lián)Q油一次,對(duì)于每天工作時(shí)間不超過8小時(shí)的減速器,須每4—6個(gè)月?lián)Q油一次。在工作中當(dāng)發(fā)現(xiàn)油溫顯著升高,溫升超過60℃或油溫超過85℃,油的質(zhì)量下降以及產(chǎn)生不正常的噪音等現(xiàn)象時(shí),應(yīng)停止作用,檢查原因,如因齒面膠合等原因所致,必須修復(fù)排除故障,更換潤(rùn)滑油后再用。
6.減速器應(yīng)半年一次或定其檢修,發(fā)現(xiàn)擦傷膠合及顯著磨損,必須采取有效措施制止。備件必須按圖樣制造,保證質(zhì)量,更換新的備件后必須經(jīng)過跑合和負(fù)荷試車后再正式使用。